Metallic Materials: Research

Video Cast Light - TP C1 (in German): Sascha Mannel, Studio Visual Branding

The research activities carried out at the Institute of Materials Engineering - Metallic Materials can be summarized under the topic of processing-microstructure-properties relationships. There are seven working groups being closely networked with the following main research areas:

  • Influence of residual stresses on deformation and fracture behavior
  • Microstructure and properties of welded, brazed and additively manufactured structures
  • Microstructural characterization of machined or strengthened surface layers
  • Effects of manufacturing processes as well as shot peening and deep rolling treatments on fatigue strength
  • Investigation of fundamental issues related to the origin, determination and evaluation of residual stresses
  • Residual stress analysis in boundary zones as well as welded and additively manufactured structures
  • Residual stress analyses with mechanical and X-ray techniques
  • Analysis of textures and phase fractions
  • Addressing fundamental issues related to the causes, determination and evaluation of residual stresses
  • Residual stress analyses in edge layers, welded joints and additively manufactured structures
  • Residual stress analyses with mechanical and X-ray methods
  • Analysis of textures and phase fractions 
  • Joining of high-strength steels and aluminum alloys
  • Technical aspects of welding and brazing
  • Short-term heat treatments  
  • Selective electron beam melting (ARCAM process)
  • Selective laser melting (SLM process)
  • New materials for additive manufacturing
  • Direct microstructure design
  • Thermal and mechanical post-process treatments
  • Mechanical properties of additively manufactured structures
  • High temperature shape memory materials
  • Fe-based shape memory materials
  • Microstructure design
  • Functional fatigue
  • Modeling of fundamental processes in the fields of materials engineering

Current research projects

Doctoral Theses / Publications

In all fields, fundamental and application-oriented aspects are focused in a balanced manner. In particular, technical issues as well as the evaluation of damage and failure cases are addressed in close cooperation with industrial partners. A wide range of modern testing equipment is available to the working groups for the investigations. For example, several computer-controlled X-ray diffractometers are available for stress, phase and texture analysis. In addition, all arc welding processes can be used in the welding laboratory for fabrication of well-defined weld seams. In turn, additive manufacturing, so-called "metal 3D printing", is feasible via electron beam melting and selective laser melting technique. Furthermore, by means of modern hardware and software equipment including mechanical and servo-hydraulic testing machines the working group is able to perform complex fatigue and crack propagation investigations.

Video Additive Manufacturing: Studio Blafield
Video Radiography: Studio Blafield

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